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FOUR
STROKE
INTAKE
SYSTEMS
ENGINE/
GASKETS
EXHAUST DRIVE LINE
HANDLING
ELECTRICAL WATERLINE
/BILGE
STEERING
& CONTROLS
BODY
ACCESSORIES
SERVICE TOOLS
/HARDWARE
CHEMICAL
131
©2012 Hot Products. All rights reserved.
Model
YAMAHA
Cyl. I.D.
★
L.A.
SLEEVE
STD
0.50
1.00
1.50
STD
0.50
1.00
1.50
2.00
496
503
509
517
633
641
649
658
667
Piston
Style
WaveJammer, WaveRunner
(496cc) 1987-92
WaveBlaster, WaveBLaster II
WaveRaider, WaveRunner GP760
WaveVenture, XL760 1996-00
(754cc) Twin
Super Jet 1990-93, WaveRunner III
1996, WaveRunner VXR 1992-95
(from
817001)
(633cc) Twin
Piston
Kit
Wrist
Pin
586M07200
586M07250
586M07300
586M07350
602M07700
602M07750
602M07800
602M07850
602M07900
2835CD
2854CD
2874CD
2894CD
3032TD
3051TD
3071TD
3091TD
3110TD
50-4184 01325
72mm RS
77mm RS
Bore
Size
mm
CC
72.00
72.50
73.00
73.50
77.00
77.50
78.00
78.50
79.00
CW20 S478
50-3302 01325
CW20 S423
Over
Size
mm
YA-5025
STD 784
WaveRunner GP800 1998-00
WaveRunner XL800 2000
(784cc) Twin
758M08000
3150KD
01343
80mm AC
80.00
CW22 S640
YA-5356
STD
0.50
1.00
1.50
2.00
1051
1064
1077
1090
1104
WaveRaider 1100 1995-97
WaveVenture 1100
(1051cc) Triple
791M08100
791M08150
791M08200
791M08250
791M08300
3189KD
3207KD
3228KD
3248KD
3268KD
50-3483 01325
81mm RS
81.00
81.50
82.00
82.50
83.00
CW20 S512
YA-5282
STD
0.50
1.00
1.50
2.00
1131
1142
1156
1169
1184
WaveRunner GP1200 1997-99
SUV1200 1999-00
XL1200
1998
(1131cc) Triple
757M08400
757M08450
757M08500
757M08550
757M08600
3307KD
3327KD
3347KD
3366KD
3386KD
50-3483 01325
84mm RS
84.00
84.50
85.00
85.50
86.00
CW20 S631
YA-5349
YA-5139
Ring Set Circlip
Piston
Wrist
Pin
Bearing
Crank
Side/End
Rod
Bearing
WaveRunner 91-92, WaveRunner LX 93
WaveRunner III 1990-95
WaveRunner VXR
(from 816999)
91-92
(633cc) Twin
77mm RS
YA-5176
STD
0.50
1.00
1.50
2.00
3.00
701
710
718
726
735
753
Super Jet, WaveRunner III GP
WaveBlaster, WaveRunner II
WaveRunner Pro VXR, FX700
WaveRaider
(701cc) Twin
790M08100
790M08150
790M08200
790M08250
790M08300
790M08400
3189KD
3207KD
3228KD
3248KD
3268KD
3307KD
81mm RS
81.00
81.50
82.00
82.50
83.00
84.00
50-3483 01325
CW20 S512
YA-5187
STD
0.50
1.00
1.50
2.00
754
763
771
780
789
757M08400
757M08450
757M08500
757M08550
757M08600
3307KD
3327KD
3347KD
3368KD
3386KD
84.00
84.50
85.00
85.50
86.00
50-3483 01325
CW20 S631
STD 1176
XL 1200 LTD 1998-00
GP1200R 2000
(1176cc) Triple
758M08000
3150KD
01343
80mm AC
80.00
CW22 S640
YA-5469
STD 1300
GP1300R 2003-08
867M08400
3307KD
84mm AC
84.00
CW22 S539
YA-5502
WaveRaider
WaveRaider DX, WaveVenture
WaveVenture XL700
(701cc)Twin
81mm RS
YA-5284
YA-5304
84mm
84mm RS
YA-5187B
}
93-
00
1996-97
}
1994-95
95-00
Super Jet, WaveRunner III GP
WaveBlaster, WaveRunner II
WaveRunner Pro VXR, FX700
WaveRaider
Big Bore to 789cc Twin
}
93-
00
1996-97
General Rules for Sleeve Installation:
These tips are intended to be a guide for installing sleeves into cylinders. There are always exceptions to the rule and care must be taken on special applications.
ALWAYS WAIT UNTIL THE SLEEVE ARRIVES BEFORE BEGINNING ANY MACHINEWORK. NEVER ASSUMETHATTHE STATED MODEL
ANDYEAR OFTHE CYLINDER IS CORRECT. ALWAYS CHECKTO SEE IFTHE SLEEVE PORTS MATCHTHE CYLINDER PORTS.
1. Interference fit for cylinder sleeve to aluminum bore is .004.
2. Interference fit for cylinder sleeve to a cast iron bore is .002 to .003.
3. Installation of flanged type sleeves follow the same rules, but the top of the cylinder must have a countersink to the correct depth to accept
the flanged sleeve. .000 to .001 interference fit on the flange diameter is recommended.
4. Heating the cylinder for 45 minutes to one hour at 350 degrees to 450 degrees is preferable.
5. The sleeve should slide in very easily when the cylinder is properly heated. Freeze shrinking the sleeve is not necessary. (Some machinists
believe this assists installation of the sleeve.)
6.
REMEMBER:
Rap or press the sleeve down while the cylinder is cooling down. Use a hydraulic press for this procedure.
7. Milling the top deck of the cylinder always adds a quality touch. A caution here, some cylinders may not be able to have the top surface
decked.
8. For two-stroke cylinders, blending or matching the aluminum cylinder to the sleeve ports is recommended for proper fuel flow.
STD
1050cc Four Cylinder 2005-12
VX1050 Cruiser
VX1050 Sport
VX1050 Deluxe
40051M07600
2992XG
76mm
76.00
CW17 S532
STD
1800cc 4 Cyl. 8.6:1 Compression
FX Cruiser SHO
2008-11
FX SHO
2008-11
FZR
2009-12
FZS
2009-12
40049M08600
8600XX
86mm
86.00
W5590 S734
YA-5688
Ceramic Composite Bore
*
Cylinder Sleeving Required for
85.5mm and 86mm bore.