FUEL
SYSTEMS
EXHAUST
DRIVE LINE
HANDLING
ELECTRICAL
WATERLINE/
BILGE
STEERING
&
CONTROLS
SERVICE TOOLS
/
HARDWARE
CHEMICAL
BODY
ACCESSORIES
ENGINE/
GASKETS
38
SL-650
1992-95
Hurricane 700 1996-97
SL, SLT-700
1996-97
SLH, SLTH-700, Virage
(95
HP)
(700
cc) twin
1998-00
SL, SLT-750
1993-95
Special Heavy O.D. 80.60mm
SL, SLT, SLX-780
triple cylinder
1995-97
SLX Pro 785
1997-00
(779
cc) triple cylinder
*
Nikasil Bore – Cylinder Sleeving or
Replating Required for Oversizes.
65
mm
81
mm
81
mm
69.75
mm
69.75
mm
71.5
mm
69.72
mm
CI
RS
CI
cs
XPS
E-Coated
624
M06500
624
M06550
624
M06600
624
M06650
624
M06700
700
M08100
700
M08150
700
M08200
700
M08250
700
M08300
633
M06975
633
M07025
633
M07075
633
M07125
674
M07150
633
M07200
674
M07150
633
M07200
722
M06970
65.00
65.50
66.00
66.50
67.00
81.00
81.50
82.00
82.50
83.00
69.75
70.25
70.75
71.25
71.50
72.00
71.50
72.00
69.70
STD
0.50
1.00
1.50
2.00
STD
0.50
1.00
1.50
2.00
STD
0.50
1.00
1.50
1.75
2.25.
0.20
0.71
STD
647
656
665
675
685
700
710
718
726
734
744
755
766
777
783
795
783
794
779
2559
CD
2579
CD
2598
CD
2618
CD
2638
CD
3189
TD
3209
TD
3228
TD
3248
TD
3268
TD
2746
CD
2766
CD
2786
CD
2805
CD
2815
CD
2835
CD
2815
CD
2835
CD
2746
CD
CW18
CW20
CW18
CW18
CW18
S280
S512
S343
S343
S343
50-3496
50-4182
50-3496
50-3496
50-3496
01329
01329
01329
01315
01317
131065
01317
01317
01317
50-3122
50-3122
50-3272
50-3302
50-3304
50-3304
50-3302
50-3304
50-3304
S259
S259
S513
S650
(20
mm)
S662
(22
mm)
S640
S512
S662
S662
S598
CW16
CW16
CW18
CW20
CW22
CW22
CW20
CW22
CW22
CW24
2953
TC
2973
TC
2992
TC
2953
TD
2973
TD
2992
TD
2992
TD
3012
TD
3032
TD
3150
KD
3169
KD
3189
KD
3209
KD
3228
KD
3268
KD
3347
KD
3367
KD
3150
KD
3169
KD
3189
KD
3209
KD
3228
KD
3268
KD
3307
KD
3327
KD
3228
KD
3248
KD
2874
CD
2894
CD
2913
CD
2933
TD
3150
KD
3169
KD
3189
KD
3209
KD
3228
KD
3268
KD
3307
KD
3327
KD
3150
TD
3169
TD
3189
TD
531
537
544
531
537
544
635
643
657
743
752
760
771
779
496
840
849
743
752
760
771
779
795
820
830
782
791
891
903
915
928
1071
1083
1097
1106
1125
1151
1179
1193
1176
1191
1205
STD
0.50
1.00
STD
0.50
1.00
STD
.030
.040
STD
0.50
1.00
1.50
2.00
3.00
5.00
5.50
STD
0.50
1.00
1.50
2.00
3.00
4.00
4.50
STD
0.50
STD
0.50
1.00
1.50
STD
0.50
1.00
1.50
2.00
3.00
4.00
4.50
STD
0.50
1.00
75.00
75.50
76.00
75.00
75.50
76.00
76.00
76.50
77.00
80.00
80.50
81.00
81.50
82.00
83.00
85.00
85.50
80.00
80.50
81.00
81.50
82.00
83.00
84.00
84.50
82.00
82.50
73.00
73.50
74.00
74.50
80.00
80.50
81.00
81.50
82.00
83.00
84.00
84.50
80.00
80.50
81.00
516
M07500
516
M07550
516
M07600
608
M07500
608
M07550
608
M07600
549
M07600
549
M07650
549
M07700
813
M08000
813
M08050
813
M08100
813
M08150
813
M08200
813
M08300
813
M08500
813
M08550
809
M08000
809
M08050
809
M08100
809
M08150
809
M08200
809
M08300
809
M08400
809
M08450
837
M08200
837
M08250
659
M07300
659
M07350
659
M07400
659
M07450
809
M08000
809
M08050
809
M08100
809
M08150
809
M08200
809
M08300
809
M08400
809
M08450
749
M08000
749
M08050
749
M08100
CC
CI
CS
CI
CS
CI
CS
CS
AC
75
mm
75
mm
76
mm
80
mm
80
mm
80
mm
80
mm
82
mm
73
mm
80
mm
83
mm
80
mm
JS-550 Iron Cylinder
1986-90
JS-55OSX Reed
1991-95
JS, JL, JF-650
1986-96
JS-750SX, SS, ST, XiR
1992-95
Supersport Xi
1993-95
Special Heavy O.D. Sleeve 3.600”
*
Crankcase cleanup and cylinder
sleeving required for 83mm thru
85.5
mm bore.
JS-750 SXi, ZXi
1995-00
STX, STS, SXi Pro, Xi Sport
Supersport Xi
1996-97
Special Heavy O.D. Sleeve 3.600”
SX800R
2003
JH-900 ZXi, JT-900 STX
(891
cc)
1995-00
triple cylinder
JH-1100 ZXi, JT-1100 STX
(1071
cc)
1996-00
triple cylinder
Not for 1100DI
JH-1100 ZXi, JT-1100 STX
Big Bore to 1180cc
1996-00
Ultra 150
1999-00
(1176
cc) triple cylinder
Piston
Style
Model
KAWASAKI
Cyl. I.D.
★
L.A.
SLEEVE
Piston
Kit
Wrist
Pin
Bore
Size
mm
CC
Over
Size
mm Ring Set Circlip
Wrist
Pin
Bearing
Big
End
Bearings
KA-5033
KA-5135
KA-999
KA-5166
KA-5166H
KA-5280
KA-5280H
KA-5283
KA-5303
KA-5303B
KA-5415
Piston
Style
Model
POLARIS
Cyl. I.D.
★
L.A.
SLEEVE
Piston
Kit
Wrist
Pin
Bore
Size
mm CC
Over
Size
Ring Set Circlip
Wrist
Pin
Bearing
Big
End
Bearings
FL-5191
FL-5300
FL-5341
FL-5239
FL-5239H
FL-5302
FL-5342
*
Replaces 623 series with KD
rings, stronger forging and
stronger 20mm pin.
*
Crankcase cleanup and cylinder
sleeving required for 83mm thru
84.5
mm bore.
*
Replaces 733 series with KD
rings, stronger forging and
stronger 22mm pin.